Shiploader Optimisation

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Shiploaders load ships in a pre-planned sequence into different hatches. This is done to ensure the ore load is added to the ship in a controlled manner to reduce stresses to the ship’s structure.

When a shiploader changes hatches, an ore gap needs to be planned to prevent spillage over the ship’s deck. These ore gaps, although very necessary, increase the time required to load a ship.

The PLC logic that controls the shiploader’s movements between hatches was optimised leading to a reduction in time required to change hatches along with smoother machine movements.

Benefit

  • Port outload circuit production capacity increased by 1.93 Mt P.A. due to less time needed for ore gaps – with iron ore price of $80/t this increases outload capacity by $154,000,000 P.A.
  • Lower risk of being locked out of loading ships from high tides due to faster shiploading.
  • Smoother use of equipment leading to less wear and tear.

Optimisation and automation for safety, production output and efficiency